FDA Registered  ·  ISO 13485

The Interconnect
Shouldn’t Be
an Afterthought

Gii is the cable and connector design-to-manufacturing specialist for energy-based medical devices. Bring us in early — we help define the requirements, prototype the solution, and de-risk it all the way to volume production.

Bring Us In Early See How We Work
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Why OEMs Bring Gii In Early

Lower Risk From Concept to Volume

OEMs don’t pay for more risk. They want fast, well-engineered solutions they can trust through approval and into production. That’s what these three pillars are built to deliver.

01  ·  ENGAGED EARLY

Design Partnership From Day One

The cheapest time to get an interconnect right is before it’s designed in. Our engineers work with your team while connector choices, materials, and manufacturability are still open.

  • Cable and connector requirements definition
  • Custom connector design or build-to-print
  • DFM reviews before design freeze
  • US-based engineering and rapid prototyping
How early engagement works →
02  ·  QUALITY SYSTEMS

Quality You Can Audit

Our quality system is built around the documentation burden of medical devices — so your interconnect never becomes the weak link in your regulatory file.

  • ISO 13485 certified, FDA-registered
  • Full material traceability and DHR/DHF documentation
  • IEC 60601 electrical safety for powered devices
  • 100% electrical test on every assembly
See our quality systems →
03  ·  DUAL-REGION SUPPLY

Geographic Redundancy, Built In

Manufacturing in two regions means we can plan resilience into your program before launch — not scramble for it after a disruption.

  • Nearshore manufacturing in Heredia, Costa Rica
  • Established manufacturing operations in Asia
  • Dual-sourcing to eliminate single points of failure
  • Audit-accessible facilities in your time zone
See where we manufacture →
Who We Are

Cable & Connector Design-to-Manufacturing Specialists

Global Interconnect, Inc. (Gii) specializes in medical device cables and connectors, offering engineering design and rapid prototyping in the US along with manufacturing in Asia and Central America.

Our focus is energy-based medical devices, including radiofrequency (RF), ultrasonic, laser, and electrosurgical systems. We serve device makers in cardiac electrophysiology, orthopedics, urology, oncology, and pain management.

Our Engineering First approach is most valuable at the start of a program — when connector choices, materials, and manufacturability are still being decided, and getting them right protects your schedule, your approvals, and your costs.

See How Early Engagement Pays Off
Gii Cable Assembly Manufacturing
ISO 13485
Certified
FDA
Registered
What We Build

The Right Manufacturer for Every Part of Your Program

We match each part of your program to the right facility across our Americas and Asia manufacturing network — guided by US-based engineering — for the best quality and cost.

Electromechanical Assembly

Cable Assembly Manufacturing

Wire-cut to 100%-tested final unit — high-flex, shielded, coaxial, and multi-conductor.

Custom Molding

Custom Connector Design

Purpose-built connectors that meet your exact requirements — at a fraction of the branded off-the-shelf price.

Coating & Surface Treatment

Coating & Surface Treatment

In-house lubricity, biocompatible, and electrical-performance coatings, validated for single-use or reusable devices.

PCB Assembly

Subassembly & Full Device Builds

Cable-to-connector subassembly through complete device builds — when you need one accountable partner.

Metal Stamping

Design for Manufacturability (DFM)

We review your designs for hidden cost — excess contacts, over-specified materials, needless complexity — on every program.

Starting a New Program?

Share your requirements or early design — our engineers will review the interconnect with you before decisions get locked in.

Bring Us In Early
Engineering From Day One  ·  Medical Device Value Engineering

Designed Right the First Time — So Quality, Schedule, and Cost Follow

Most interconnect problems — cost, reliability, lead time — are designed in long before production. Engaging a specialist early lets our engineers shape those decisions while changes are still easy. Here’s what that delivers.

DFM Before Design Freeze

We review your design for manufacturability before any part is made — catching costly choices like excess contacts and over-specified materials while they’re still easy to change.

Purpose-Built Connectors When Nothing Off-the-Shelf Fits

When a catalog connector can’t meet your size, voltage, or cost requirements, our engineers design one that does — matched to your performance and regulatory needs.

One Team From Prototype to Volume

US-based engineering and rapid prototyping, with production at our nearshore facility in Heredia, Costa Rica or our manufacturing operations in Asia — no hand-off to a stranger when you scale.

Quality Built In, Not Inspected In

FDA-registered, ISO 13485, and 100% electrically tested — with the DHR/DHF documentation your submissions depend on.

Gii quality validation process
Proven Results

$7 Million in Savings. One Program. One Partner.

A $5 billion orthopedics OEM was paying a premium they didn't need to. Here's what happened when they brought Gii in.

$7M Cost savings across 500,000 pieces
6 → 2 Components per connector assembly
3 → 1 Suppliers consolidated into Gii
75% Reduction in pin manufacturing cost

The Situation

Their contract manufacturer juggled multiple vendors — connectors, cable, and PCBs sourced separately, then assembled in-house. Complicated, costly, and no one had the expertise to fix it.

What Gii Did

Gii designed a drop-in replacement connector — no OEM capital or equipment changes. Components dropped from six to two, pins moved from machined gold to stamped gold-flash, and we consolidated cable, connectors, and PCBs under one roof — ramping from 1,000 to 20,000 pieces per week.

"Essential orthopedic treatments and procedures are now getting to market faster and more cost-effectively."

Read the Full Case Study
Global Reach

Two Manufacturing Regions. One Accountable Team.

US-based engineering and rapid prototyping, with flexible manufacturing across the Americas and Asia — including nearshore Heredia, Costa Rica for proximity, US time-zone alignment, and simpler supply chains.

CORPORATE HQPocasset, MAWAREHOUSINGSt. Louis, MOOFFICEJacksonville, FLOFFICE & MANUFACTURINGHeredia, Costa RicaASIA HQHong KongOFFICE & MANUFACTURINGDongguan, China Headquarters Office / Manufacturing / Warehousing
Corporate HQ
Pocasset, Massachusetts
Engineering & Program Management
Nearshore Manufacturing
Heredia, Costa Rica
US Time Zone · Fast Lead Times · No China Tariff Exposure
Asia HQ
Hong Kong
Asia Operations & Supply Chain
Manufacturing
Dongguan, China
High-Volume Cable & Connector Production
US Offices
Jacksonville, FL & St. Louis, MO
Sales, Warehousing & Distribution
Nearshore Manufacturing · Heredia, Costa Rica

The Smarter Answer to Supply Chain Risk

For OEMs facing tariffs and long Asia lead times, our Costa Rica facility is a proven alternative — no compromise on quality, capacity, or cost.

Same Time Zone

Eastern-to-Pacific alignment for real-time collaboration — no overnight lag.

Faster Lead Times

Days, not weeks, in transit versus Asia — ideal for just-in-time and expedites.

No China Tariff Exposure

Fully outside current US–China tariff structures — insulated from trade-policy swings.

Audit-Accessible

A short flight from any US hub — audits, reviews, and launches on-site in hours.

Ask About Our Costa Rica Facility
Knowledge Center

Cable & Connector Intelligence

Three decades of medical cable and connector engineering — shared to help you design smarter, cost less, and launch faster.

Let's Work Together

Let's Talk About Your Next Program

Whether you're at early concept, heading into design freeze, or getting ready to scale — tell us about your cable or connector program and we'll connect you with the right Gii engineers. The earlier we talk, the more we can help.

Headquarters Pocasset, Massachusetts, USA

We typically respond within one business day.